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Airstream Frame Off Restoration

Frame Off Restoration & Modernization

One of the most challenging parts of the Airstream restoration process is separating the aluminum fuselage body from the chassis. This is a vital phase of the restoration process, and extremely difficult to perform safely. At VARR, it takes at least 10 of our staff to safely and effectively remove the body from the frame and chassis so that we can do what we do best and start the restoration.

Complete frame off restoration / modernization services are available. On many projects as required, we will remove the trailer shell and recondition the frame.

In most cases vintage airstreams will require a frame off restoration. Detaching the aluminum body is the only way to replace the subfloor and repair/replace the chassis and axles.

  • Buck Rivets
  • Olympic Rivets
  • Mold Removal
  • Insulation Replacement
  • Thorough Sanitary Clean Out

The benefits are many, including a healthier living environment and a great improvement in the trailer smell! This occurs by removal of mold, old insulation, rotten plywood sub flooring and rodent droppings. There are many other benefits to removing the shell from the frame. Often times on older trailers we find frame damage, cracked and broken welds, excessive rust, and rust damaged cross members and outriggers that we would not have otherwise detected. Other benefits include the fact that it is much easier to retrofit gray water tank(s) and install new black water tanks into vintage trailers with the shell and sub flooring removed.

During a frame off restoration we carefully remove each rivet connecting the aluminum shell to the chassis. Once we lift the aluminum body off, our crew can get to work refurbishing and rebuilding the chassis, frame, and floor. Meanwhile another crew will strip out the old wiring and insulation and thoroughly clean everything. Often times the older airstreams have health hazards such as mold and mice droppings, so we make sure to eliminate all hazards before doing the re-build.

Call Gene for more detailed information on Frame Off Restoration & Modernization.

Gallery for Airstream Frame Off Restoration

Click on any picture below to open the gallery and view the process and progress.

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    • 843 South Main Street

    • Heber City

    • UT

    • 84032

    • United States

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  • Airstream Frame Off Restoration | Airstream Polishing, Aluminum Fabrication & Restore

  • Complete frame off restoration / modernization services are available. Call Gene (435) 654-5465 for more information.

  • In Loving Memory of Eugene James Magre

    June 25, 1947 – July 25, 2025

    Eugene “Gene” James Magre, of Midway, Utah, peacefully completed his earthly journey on July 25, 2025, at the age of 78. Born on June 25, 1947, in White Plains, New York, Gene led a rich and remarkable life—one marked by boundless creativity, determination, love, and connection.

    Gene shared an extraordinary bond with his wife, soulmate, and dearest friend, Jacqueline Magre. Their partnership was a testament to enduring love—steadfast, joyful, and deeply rooted. Together, they didn’t just build a life—they created a world full of dreams, laughter, and unwavering devotion.

    A visionary and true entrepreneur, Gene approached life with energy and imagination. Never one to sit still, he constantly chased ideas, built ventures, and inspired those around him to dream bigger. His passion wasn’t just for progress—it was for purpose. He sought not only success, but meaning, and generously shared both with the people he held dear.

    Gene is survived by his beloved wife, Jacqueline; his sister, Holly Maggio; his niece, Dana Maggio; and a wide circle of friends who became his chosen family. His legacy lives on in the stories, laughter, and lasting impact he left on every heart he touched.

    In Gene’s spirit, we picture him with a glass of wine in hand—smiling, toasting, and sending love to all of us left behind. Until we meet again.

    One more day,
    One more time,
    One more sunset, I’d be satisfied…
    But then again, I know what it would do—
    Leave me wishing still, for one more day with you.

    Cheers, Gene. Here's to the next great adventure.